FORO-Customize Fully Recyclable Modular Sport Helmet

  • Instagram
  • University/School
    Shih Chien University
  • Lead Designer(s)
    Sung Ai Tsai
  • Prize
    Winner in Product Design/Sport & Leisure
  • Project Website

Traditional sports helmets pose recycling challenges due to materials and assembly processes. FORO is a modular solution for sustainable sports headgear. Designed for production, maintenance, and end-of-life recycling, FORO overcomes the challenges of traditional helmets with difficult-to-recycle materials and complex assembly processes. The lattice structure, made of 3D-printed materials, replaces polystyrene foam, and adhesives are replaced with disassemble-friendly joints. The modular design provides a customized fit for all head sizes and shapes while extending the product's lifespan.

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